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Welcome to Tony Maguire Plasterers Supplies Mould Making Section. Here we will address the different types of mould construction, some with images and some without.

We will look at the following types of mould construction within this section:

  • RTV Silicone Single Piece
  • RTV Silicone Sectional
  • RTV Silicone Skin
  • GRP Fibre Glass Single Piece
  • GRP Fibre Glass Sectional
  • Vinamould Single Piece & Sectional
  • Latex
  • Mould Support Cases

Although this is not an exhaustive listing of all mould types, there is information here valuable to both the novice and the professional mould maker. Though the information is provided without charge we would ask it is not copied without prior authority from www.tomps.com. It should be used as a guide only.

GRP Fibre Glass Single Piece & Sectional

GRP Fibreglass Moulds are very rigid and do not require a support case. They are however difficult to de-mould rigid casting media from if care is not taken to apply the correct release agents.

Even the slightest undercut with a rigid casting media will lock the cast into the mould causing damage to either the cast or the mould when removing it.

Care must be taken when using rigid moulds and rigid casting media (such as a polyester/laminate or rigid polyurethane) that either no undercuts are present or splits are made in the mould (sectional system) to allow easy de-mould.

We have constructed two pages to address single and sectional GRP moulds, follow the links below:

GRP Single Piece

GRP Sectional Mould

RTV Silicone Single Piece

Vinamold Single Piece & Sectional

Probably one of the easiest moulds to manufacture with RTV silicone is the single piece mould. Made easily by preparing a former and fence and then mixing the two parts, silicone base and catalyst together and pouring.

The are two types of RTV Silicone:

Condensation Cure, also known as Tin Cure and Addition Cure, also known as Platinum Cure. The first variety (assuming you use a quality silicone) has low linear shrinkage of 0.4% or less. Platinum cures are superior and offer only 0.1% linear shrinkage.

Tin cure silicones should NEVER be used for lifecasting (body moulding) since Tin is an accumulative poison like lead and very bad for you. Platinum cure do not pose this hazard.

Drawbacks include bubbles on the mould surface by encapsulating air in silicone when mixing and not having expensive vacuum or degassing chambers for removal of this air. If you have no such equipment use a slow catalyst with long potlife and allow the mixture to self de-gass Mix using a folding motion!

For directions on the manufacture of a mould using this product follow this link:

RTV Silicone Single Piece Mould

Vinamold, commonly misspelt Vinamould in the UK, is a very versatile product that allows reuse of the moulding compound. It is manufactured from PVC.

It is more difficult to use than a pouring silicone since it must be heated to around 150-170 degrees Celsius to achieve a pouring state. For larger moulds melting pots are needed, thermostatically controlled with oil filled jackets.

Small quantities can be melted in double walled vessels or very heavy gauge saucepans, though this can be dangerous and can burn the Vinamold releasing noxious fumes similar to burning plastic and reduce the number of re-melts.

Other dangers with the use of Vinamold include serious burns due to its melting point of 15-170 Celsius. Spillage of this material on the skin will cause burns more serious than boiling water.

Drawbacks of the system include bubbles that are created at the mould surface during pouring made by the presence of water turning to steam on contact. This can be avoided to a degree by ensuring a completely dry former (particularly with plasters) and preheating of the former.

To see our section on making a Vinamold Mould click the link below:

Vinamold Single Piece & Sectional Moulds

RTV Silicone Sectional
Latex Moulds

Where you have undercuts that may tear the silicone on de-mould a sectional mould is required. Its a reasonably easy procedure requiring two single pours and the use of a release agent between the layers.

You can have 2 parts or more depending on the construction of the former, just apply the same principles as indicated for a two part sectional mould via the link below.

RTV Silicone Sectional Mould

Latex Moulds are very easy to construct and many mould makers start out with this system. The latex is very easy to remove from even sever undercuts but is not as durable as a RTV Silicone.

They are slower to make, made up from layer upon layer of latex and a thicker final coat which requires some time to dry. They are also liable to distort with support cases but are quite cheap. Follow the link below to see our guide:

Latex Moulds

RTV Silicone Skin

Mould Support Cases

Skin moulds are ideal when you want to use silicone but do not want to flood the former with the product or you want to get an easier de-mould. They can often be used to "cheapen" the use of silicone.

The link below shows how to use the product with thixotropic. This can also be achieved using a layer of clay on the former and making the support case, removing the clay and then performing the pour as if performing a single piece mould construction.

Follow the link below to see how to make a skin mould using thixotropic.

RTV Silicone Skin Mould

Traditionally these are made of either plaster or GRP. Plaster is the faster and cheaper option but will prove to be the shorter life case. GRP is more wear resistant though somewhat more difficult to make.

They are essential with RTV Skin Moulds and highly recommended for softer RTV's and Vinamold Grades. They also provide great support for latex moulds. You should assess the need for a mould support case before you de-mould from the former.

Follow the link below for more detail on constructing such a case:

Mould Support Case



Tony Maguire Plasterers Supplies - Your Only Choice for all your Mould Making Needs!

220 New Road Sutton Bridge, Lincolnshire. PE12 9QE. UK

Telephone: 0845 658 6677
Fax:0845 658 5329
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Silicone Single Piece
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GRP Sectional Mould
Vinamold Moulds
Latex Moulds
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